TPM Training: OEE & Total Productive Maintenance
Turn equipment data into clear improvement priorities. This three-day OEE and TPM course in Malaysia covers availability, performance and quality calculations, the six big losses and maintenance practices, building towards a focused equipment-improvement roadmap.
Course overview
OEE makes availability, performance and quality losses visible. TPM converts that insight into shared action by involving operators, maintenance teams and leaders in protecting equipment condition and eliminating recurring waste. This programme combines sound OEE measurement with the practical disciplines of TPM, autonomous maintenance, planned maintenance and focused improvement so participants can build a credible, site-level action plan.
Programme: Overall Equipment Effectiveness & Total Productive Maintenance
What you will learn
- Calculate OEE and interpret availability, performance and quality.
- Diagnose the major equipment losses hidden inside production data.
- Apply TPM pillars and practical autonomous maintenance routines.
- Create a prioritised plan for improving equipment effectiveness.
Course outline
Explore the 5 modules covered in the programme. The sequence and emphasis can be tailored to participant needs.
OEE foundations
Purpose, measurement boundaries, baseline data and the link to operational performance.
- Explain what overall equipment effectiveness measures and why it is useful.
- Set measurement boundaries and establish a credible performance baseline.
- Connect equipment data to operational priorities and improvement opportunities.
Availability, performance and quality
Calculations, data definitions, common errors and meaningful interpretation.
- Calculate availability, performance and quality using consistent definitions.
- Recognise common data and calculation errors that distort OEE results.
- Interpret the three factors separately as well as the combined OEE measure.
The six big losses
Breakdowns, setup, minor stops, speed, defects and start-up loss diagnosis.
- Distinguish breakdown, setup, minor-stop, speed, defect and start-up losses.
- Use production information to make recurring equipment losses visible.
- Identify which losses should receive focused improvement attention.
TPM pillars in practice
Autonomous maintenance, planned maintenance, skills, safety and early equipment management.
- Connect autonomous and planned maintenance with equipment condition.
- Consider the contribution of skills, safety and early equipment management.
- Clarify the shared roles of operations, maintenance and leadership.
Focused improvement
Loss prioritisation, root cause, kaizen, visual management and an implementation roadmap.
- Prioritise losses and investigate the causes behind recurring problems.
- Use focused improvement, kaizen and visual management to organise action.
- Build an implementation roadmap with measures and cross-functional ownership.
A focused equipment-improvement roadmap
Trainer explanation, guided application and discussion connect the module topics to practical workplace situations. The final emphasis is on applying the methods in your own role or team.
Who this course is for
Production managers, operations managers, maintenance engineers, reliability engineers, supervisors and continuous improvement teams.
Before you join
Consider how your team currently records downtime, output and quality losses. An anonymised equipment or production example can make the workshop more relevant; confirm any data preparation with ISDS.
How to join this OEE & TPM course in Malaysia
This OEE and TPM training suits production, maintenance and continuous improvement teams in manufacturing and plant operations. You practise OEE calculations, analyse the six big losses and plan Total Productive Maintenance improvements for your own equipment.
Latihan OEE dan TPM (Total Productive Maintenance) di Malaysia
Kursus 3 hari untuk pengurus pengeluaran dan operasi, jurutera penyelenggaraan, penyelia dan pasukan penambahbaikan berterusan. Peserta mengira OEE, menganalisis enam kerugian besar (six big losses) dan menggunakan amalan TPM. Kursus ini ditawarkan sebagai kelas awam atau latihan dalaman (in-house) untuk organisasi anda. Kursus ini boleh dituntut HRD Corp (dahulunya HRDF); tuntutan diuruskan melalui rakan kongsi kami, Orange Revolution.
Get the full course brochure
View the full outline, learning outcomes and learning approach in the PDF, download a copy, or have it emailed to you.
Questions about OEE & TPM
Does this course explain how to calculate and interpret OEE?
Yes. Study availability, performance and quality calculations alongside measurement boundaries, baseline data and common definition errors. Use the results to understand equipment losses before deciding where improvement effort should go.
What is covered in the TPM part of the course?
Explore Total Productive Maintenance practices including autonomous maintenance, planned maintenance, skills, safety and early equipment management. Connect them to loss prioritisation, root-cause work, kaizen and visual management.
Which equipment losses are covered in the six big losses module?
The module covers breakdowns, setup, minor stops, speed, defects and start-up losses. Relate these losses to availability, performance and quality data, then use the findings in an equipment-improvement roadmap.
Is this course relevant to both production and maintenance teams?
Yes. It is designed for teams accountable for plant and equipment performance, where operations and maintenance need a shared view of losses and improvement actions.
Are group or student discounts available for the OEE & TPM course?
Yes. When you request a quotation, a 20% group discount is applied automatically for 5 or more participants. Students receive a 50% discount with a valid educational email address; group discounts do not apply to student bookings. In-house quotations use a flat programme rate.
How long is the OEE & TPM course?
The course runs for 3 days. Ask ISDS about the next public session or an in-house schedule for your team.
Is the OEE & TPM course HRDF claimable?
Yes. This course is HRD Corp (formerly HRDF) claimable. Claims are arranged through our partner, Orange Revolution, and ISDS confirms the claim arrangements with your quotation.
Will I receive a certificate for the OEE & TPM course?
Public-class participants receive a certificate of participation. Ask ISDS about certificate arrangements for in-house training.
How much does the OEE & TPM course cost?
Ask for a quotation or an in-house proposal. Share your course, team size and preferred dates, and we will confirm the format, fees, inclusions and any HRD Corp claim arrangements.